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Ingress Protection (IP Code) Testing – IP49: Wire & High-Temperature Water Jet Protection

IP49 testing is a significant standard for assessing a product’s ability to protect against the entry of objects as small as 1mm, typically represented by wires, and its resistance to high-temperature water jets.

This standard is particularly crucial for products used in environments where they are exposed to fine objects such as wires and high-temperature water pressures.

As a certified IP Code testing laboratory, we realize the importance of IP49 testing. Meeting ingress protection compliance requirements can be difficult. We understand the challenges and guide companies through the process. 

Keystone takes a consultative approach throughout the entire test program. Our engineers take a consultative approach so customers can focus more on R&D and the marketing of their product. We are in constant communication throughout the entire compliance testing process.

Request a quote to see why so many companies partner with Keystone Compliance. Ready to get started? We are. Contact us to see why so many companies work with us to achieve their environmental standard testing needs.

Summary of IP 48 Ingress Protection Testing

Within the International Protection (IP) Marking system, overseen by the International Electrotechnical Commission (IEC), IP49 testing provides a standardized approach to classify the level of protection offered by electrical enclosures against small objects and high-temperature water jets.

The IP49 rating ensures that these products can maintain their operational integrity and safety under such demanding conditions, which is essential across a range of industrial, commercial, and outdoor applications.

Specifically, this rating is vital for ensuring the safety and durability of electrical equipment, offering protection against the intrusion of 1mm objects like wires and from high-temperature water jets.

Understanding IP49 Testing

IP49 testing involves two key aspects of protection:

1mm Wire Protection (First Digit – ‘4’)

This test assesses the enclosure’s capability to prevent the entry of small objects such as 1mm diameter wires, thereby safeguarding against accidental contact with internal components.

High-Temperature Water Jet Protection (Second Digit – ‘9’)

This part of the test evaluates the product’s resistance to water jets at elevated temperatures, simulating conditions such as industrial cleaning processes or environmental exposure to hot, pressurized water.

IP 49 Laboratory Testing Procedures

The methodology for IP49 testing is comprehensive and stringent:

Test for 1mm Wire Protection: The test involves using a 1mm diameter object, simulating a wire, to attempt to penetrate the enclosure. The object must not fully penetrate or come into contact with any hazardous internal parts.

Test for High-Temperature Water Jet Protection: The product is subjected to water jets from a nozzle at various angles, using water at high temperatures. This test evaluates the enclosure’s ability to protect its internal components from hot water under pressure, ensuring the product remains safe and operational.

Importance of IP49 Testing

Enhanced Safety and Reliability

IP49 testing is vital for ensuring that products are robust against small wire penetration and high-temperature water jet exposure, enhancing their overall reliability for various applications.

Consumer Confidence

Products meeting the IP49 standard reassure consumers and users about their durability and safety in conditions involving potential high-temperature water exposure and physical contact with fine objects.

Compliance with Safety Regulations

Adherence to the IP49 standard indicates a product’s commitment to safety and operational standards, particularly in the electrical equipment sector.

Suitability for Challenging Environments

The IP49 rating is essential for products used in environments where exposure to high-temperature water jets and interaction with small objects like wires is common.

Industry Applications

IP49 testing is relevant in:

Industrial Machinery and Equipment: Where machinery requires protection against small tools or objects and environmental factors like high-temperature water jets.

Consumer Electronics and Appliances: In domestic and office environments, ensuring safety from wire intrusion and exposure to high-temperature water is important.

Commercial and Public Electrical Installations: For installations in areas where protection against high-temperature water jets and small objects is necessary, especially in areas accessible to the general public or non-technical personnel.

Expert IP 49 Ingress Protection (IP Code) Testing Laboratory

IP49 testing plays a critical role in verifying that products offer adequate protection against the intrusion of 1mm wires and withstand the force of high-temperature water jets. This level of testing is essential for ensuring the safety and functionality of electrical products under specific environmental conditions.

As technology continues to evolve, the significance and application of the IP49 standard will remain vital in assessing and ensuring product safety and reliability in diverse operational settings.

Our team strives to give our customers more time and energy on product development instead of testing. Keystone has a full lab of test equipment which permits us to provide short lead times on scheduling. In addition to IP49 testing, we offer a full range of IP Code tests, from IP10 to IP69K, ensuring comprehensive coverage for all ingress protection testing standards. 

Have a question about IP49 ingress protection testing? Contact us or call (724) 657-9940 and we will determine the best course of action.

 

For similar tests to IP49, visit the following:

Ingress Protection (IP Code) Testing – IP09: Large Object & High-Temperature Water Jet Protection
Ingress Protection (IP Code) Testing – IP19: Large Object & High-Temperature Water Jet Protection
Ingress Protection (IP Code) Testing – IP29: Finger-Sized Object & High-Temperature Water Jet Protection
Ingress Protection (IP Code) Testing – IP39: Tool-Sized Object & High-Temperature Water Jet Protection
Ingress Protection (IP Code) Testing – IP59: Limited Dust Ingress & High-Temperature Water Jet Protection
Ingress Protection (IP Code) Testing – IP69: Dust-Tight & High-Temperature Water Jet Protection
Ingress Protection (IP Code) Testing – IP40: Wire Protection
Ingress Protection (IP Code) Testing – IP41: Wire & Drip Water Protection
Ingress Protection (IP Code) Testing – IP42: Wire & Tilted Drip Water Protection
Ingress Protection (IP Code) Testing – IP43: Wire & Spray Water Protection
Ingress Protection (IP Code) Testing – IP44: Wire & Splashed Water Protection
Ingress Protection (IP Code) Testing – IP45: Wire & Water Jet Protection
Ingress Protection (IP Code) Testing – IP46: Wire & Powerful Water Jet Protection
Ingress Protection (IP Code) Testing – IP47: Wire & Immersion Protection
Ingress Protection (IP Code) Testing – IP48: Wire & Extended Immersion Protection